I. DESCRIPTION AND SCOPEModel 988’s and 989’s are pneumatically actuated, globe-style control valves. Sizes are 3/4", 1", 1-1/2" and 2
10IOM-988/989-BODYf. Wrench-tighten the packing stud nuts (15) evenly and in 1/2 rev o lu tion increments until the “up per groove on the packing fol
11IOM-988/989-BODYb. Using a sharp, hooked-end, pick-type tool, hook and pull the primary lower packing ring set (6) up and out of the bon net’s (2)
12IOM-988/989-BODY19. Remove body (1) from vise. Solvent clean all loose parts with suitable solvent. Determine parts to be re placed due to wear and
13IOM-988/989-BODYVI. CALIBRATIONA. General:1. This section only covers cal i bra tion of the control valve with Actuator Models C27/C53.2. Positione
14IOM-988/989-BODY11. To limit the up travel at the desired stroke length, rotate the travel stop nut (52) CW and secure to bottom of the attachment
15IOM-988/989-BODYc. Rotate lower jam nut CCW to shorten the combined stem length. DO NOT allow actuator stem (6) to rotate in the actuator.d. Rotat
16IOM-988/989-BODYVII. TROUBLE SHOOTING GUIDE1. Valve is “jumpy” in stroking.SECTION VIIPossible Cause RemedyA. Excess packing friction. A1.A2.A3.A4.
17IOM-988/989-BODY4. Valve exhibits “excess” seat leakage.Possible Cause RemedyD. Excess wear. D1.D2.D3.D4.D5.Oversized valve operating too close to
18IOM-988/989-BODYSECTION VIIINEW REPLACEMENT UNIT:Contact your local Cashco, Inc., Sales Rep re sen- ta tive with the Serial Number and Product code.
19IOM-988/989-BODY ITEM NO. DESCRIPTION 1 Body 2 Bonnet 3 Plug & Stem Assembly 4 Packing Flange 5 Packing Follower 6 Packing 7 Packing Wa
2IOM-988/989-BODYIII. INSTALLATIONA. Orientation:1. Recommended orientation when installed in a hor i -zon tal pipe line is with the stem vertical. V
MODEL 988/989 BODY ASSEMBLY (BA)External Live Loaded Packing — Metal Seated Design ITEM NO. DESCRIPTION 1 Body 2 Bonnet 3 Plug & Stem Assembl
3IOM-988/989-BODYC. Removal From Piping System:1. Care should be taken in removal of separable fl anged units. Run wire in 180° crossing pattern thro
4IOM-988/989-BODYV. MAINTENANCEA. General:1. Maintenance procedures hereinafter are based upon re mov al of the valve/actuator unit from the pipeline
5IOM-988/989-BODYc. Step B. Support the (AA) from above. Fully loosen yoke nut (25) to re mov al. Lift the (AA) up wards approximately 1/4"–3/8
6IOM-988/989-BODYD. Trim and Packing Removal and Replacement for Units with Internal Live-Loaded Packing; Opt-STD or Opt-KRI: (See pg. 19 for Item #
7IOM-988/989-BODY26. With the cage (10) oriented correctly on the stem assembly (3), set plug head down into the seat ring (11). Keep fi rm hold of th
8IOM-988/989-BODY6. Remove all bonnet stud nuts (17).7. Lift bonnet (2), plug/stem assembly (3), cage (10), and all pack ing zone parts up and out o
9IOM-988/989-BODY22. Examine gaskets (12,13) to see if leakage oc- curred. Re move and discard both gas kets. Always use new gaskets upon reassembly.
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