Cashco PGR-1 Manuel d'utilisateur

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INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)
IOM-PGR-1
03-14
I. DESCRIPTION AND SCOPE
Model PGR-1 is a pressure reducing regulator used to control downstream (outlet or P2) pressure. Sizes are
1/2" (DN15), 3/4" (DN20), 1" (DN25), 1-1/2" (DN40), 2" (DN50), 3" (DN80) and 4" (DN100). This model is applied
primarily in gaseous service.
MODEL PGR-1
DIRECT-ACTING, PRESSURE LOADED
PRESSURE REDUCING REGULATOR
II. REFERENCES
Refer to Technical Bulletin PGR-1-TB for tech ni cal
speci cations for this reg u la tor.
ABBREVIATIONS
CW Clockwise
CCW Counter Clockwise
ITA Inner Trim Assembly
III. INSTALLATION
SECTION III
SECTION II
SECTION I
1. Regulator may be rotated around pipe axis 360
degrees. For ease of maintenance, the rec om-
mend ed position is with the cover dome (2)
up wards.
2. Provide space below, above, and around reg u la-
tor for removal of parts during maintenance.
3. Install block valves and pressure gauges to pro-
vide means for adjustment, operation, bypass,
or removal of the regulator. A pipeline strainer
is recommended before inlet to remove typical
pipe line debris from entering valve and damaging
internal “soft goods”, primarily the dynamic seal.
CAUTION
Installation of adequate overpressure pro tec tion is recom-
mended to pro tect the reg u la tor from overpressure and
all down stream equip ment from damage in the event of
regulator failure.
Model PGR-1
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Résumé du contenu

Page 1 - MODEL PGR-1

INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM) IOM-PGR-103-14I. DESCRIPTION AND SCOPEModel PGR-1 is a pressure reducing regulator used to

Page 2

IOM-PGR-1109. Bench test unit for suitable operation. NOTE: Regulators are not tight shutoff de-vices. Even if pressure builds up beyond set point

Page 3 - SECTION VI

IOM-PGR-111SECTION VIIIVIII. TROUBLE SHOOTING GUIDEWhen trouble shooting this regulator there are many possibilities as to what may be causing problem

Page 4

IOM-PGR-1124. Diaphragm continually breaks (all regulators).Possible Causes RemediesA. Differential pressure across diaphragm may have exce

Page 5

IOM-PGR-113METERING VALVEAssembled View

Page 6

IOM-PGR-114 Item No. Description 1 Body 2 Cover Dome 4 Cage 5 Plug 6 Diaphragm * 7 Upper Diaphragm Plate 8

Page 7

IOM-PGR-115 Item No. Description 31 Body 32 Spring Chamber 33 Body Cap 34 Range Spring 35 Spring Button 36 Pressure

Page 8

Cashco, Inc.P.O. Box 6Ellsworth, KS 67439-0006PH (785) 472-4461Fax (785) 472-3539www.cashco.comemail: [email protected] Printed in USA IOM-PGR-1Cash

Page 9

IOM-PGR-12IV. PRINCIPLE OF OPERATION1. When a loading pressure – PLoad – is applied to the top side of a diaphragm, the outlet controlled pressure –

Page 10

IOM-PGR-13VI. SHUTDOWN1. Shutoff inlet block valve.2. Allow suffi cient time for the line pressure down- stream of the inlet block valve to bleed down

Page 11 - VIII. TROUBLE SHOOTING GUIDE

IOM-PGR-14d. Examine the com po nent(s) (15 or 15.1, 15.2) of the dy nam ic side seal to de ter- mine if sig nifi cant leakage was oc cur ring. If t

Page 12 - CAUTION

IOM-PGR-153. QC Requirements:a. Valve plug (5);1. 16 rms fi nish on its seating surface for tight shutoff.2. No major defects on bottom guide spin dl

Page 13 - Assembled View

IOM-PGR-162. Place properly oriented seat (10) onto its shoul der at the lower end of cage (4).3. Place new o-ring lower stem seal (13) into groove

Page 14 - Dynamic O-ring Seal

IOM-PGR-17 1. Shut down system in accordance Section VI. 2. Disconnect the external sensing line, from the pilot valve sensing port.3. Loosen all

Page 15 - Pilot Assembly

IOM-PGR-1811. Engage threads of the adjusting screw (47) into the spring chamber (32) three or four revolutions and place the spring chamber over the

Page 16 - Stabilizer

IOM-PGR-191. Loosen adjusting screw nut (71) one revo-lution CCW. Relax range spring (75) forces by rotating adjusting screw (68) CCW until removed

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